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Custom Foam inserts are a better way of securing your products in Zote Foam which is far more hard wearing.All of our foam case inserts are custom designed by the latest 3D Scanning Machines and software which offers the most accurate measuring available.

At Tvcases we can offer a wide range of bespoke foam interiors for any style of case through a Specialist Custom Foam Company that has Over 30 years of Industry Experience.

They use Leading 3D CAD Facilities and have a Professional Design Team.


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We offer Short Lead times from Concept to Product Delivery. 

With a commitment to delivering Outstanding Customer Service.

Packaging your equipment with a foam lining or a routed foam insert can give you the best protection for your equipment that will complement the presentation of your product.
Whatever your requirements we can tailor the insert to meet your needs such as anti-static foam and to carry your corporate identity through to the inside of your case we have the option of coloured foams which can complement your equipment.

We can bond multiple levels (and colours) of water cut foam to create inserts that perform superbly and are hardwearing enough to be used over and over again.

We have a variety of machines for foam conversion that can split, shape, form and convert foam to a number of applications – from point of sale promotional items to swimming floats, buoyancy aids, medical accessories and complex packaging inserts. We can split foam from 100mm down to 2mm and heat laminate multiple layers and with multiple colours.

Versatile and flexible.

Foam is a versatile and hardwearing material that is being used more and more for the toy industry, theatre and film, fancy dress costumes and to store and preserve delicate items. It has outstanding buoyancy properties and is used extensively for marine flotation equipment as well as insulation and sealing applications.

Plastazote foam.
Plastazote is chemically inert – it is nitrogen blown rather than chemically blown – so causes no reaction when used next to skin. We are one of only four manufacturers in the UK that supplies Plastazote and it’s used extensively throughout many industries.
How we work
We can produce your foam conversion from a technical drawing or sample and produce a prototype and full costing. There is no minimum order quantity and we can manufacture high volumes at our facility.

Costs Involved

With custom foam there is generally a one of fee of approx £75.00 for the CNC Design.
Plus the cost of Your Foam that you require.

The prices are considerably higher however we can offer this service to you if required.

Please Contact 01902 764000 or email your requirements to sales@tvcases.co.uk



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